Driving Transparency and Efficiency in the Mining Industry with SAP

Background

Our client is a prominent mining and processing company in the metallurgical industry, located in the Central Asia region, focused on the full-cycle production of ilmenite concentrate.

The project aims to ensure transparency in production processes and consistency in material and technical planning to enhance operational efficiency.

Challenges

  • Have complete and reliable information about production processes online
  • Normalize ore consumption based on the production of past periods
  • Reduce the number of primary documents generated by hand and simplify the system’s user interface

Solution Highlights

  • Actual data on production orders (ore mining, production of ilmenite concentrate) day-to-day. Employing a smart business tool to analyze the plan and subsequent consumption of resources (plan-fact analysis).
  • Automation of the actual norm calculations
  • Minimization of the number of production orders, automatic write-off of raw materials and confirmation of resources when releasing finished products.
  • Deploying the ergonomic Fiori user interface.

Key Results

  • The efficiency of obtaining production reports has been increased by 30 times (now online and before implementation at the end of the month)
  • The possession of complete and reliable information about production processes in online mode is now available
  • Significantly reduced work with paper documents
  • The cost price and product structure are known at the end of the month